If you haven’t considered ultrasonic machining for your unique design, you may be missing out on an opportunity to:

• Significantly reduce your total solution cost
• Improve your production yields
• Eliminate post-processing steps
• Increase the reliability of your designs.

Bullen machines a wide variety of materials for defense, aerospace, semiconductor, automotive, medical, and various other clients involved in high-reliability applications. For this and other critical applications, customers count on Bullen for precision-machined materials.

Ultrasonic machining offers many advantages over conventional laser machining of ceramic substrates.

Advantages:

Lower Total Cost/Higher Yield Non-thermal, process creates no HAZ, and little or no subsurface damage. As a result, no post-machining polishing or annealing processes are required to relieve residual stress and slag caused by laser machining With Bullen’s unique ultrasonic machining technology, the chemical and physical properties of your substrate material remain unchanged, increasing reliability Features sizes not possible with laser machining on thicker substrates are possible with precision ceramic machining from Bullen Machined features have straight side walls and don’t exhibit hole roll-off that is customary with laser machining resulting in higher feature densities on your thin or thick 1m film ceramic substrates

SEM of a 0.64 mm hole ultrasonically machined in an alumina substrate

Materials:

• Alumina
• AlN
• SiC
• Fused silica
• Glass
• Silicon
• Sapphire
• Synthetic diamond
• Exotic ceramics
• CMC’s
• Thin 1m ceramic substrates
• Thick 1m ceramic substrates

Capabilities:

• Machined slots
• Round, square, and odd-shaped thru-holes and cavities